Bridge Assessment

Inspection protocol for determining whether a bridge is safe for vehicle crossing. Covers deck condition, structural member evaluation, and load capacity estimation for steel truss, concrete beam, timber, and suspension bridge types. Assessment should be completed before crossing any bridge not previously verified.

Approach inspection

  1. Inspect from a distance. Observe the overall bridge profile for visible sag, lean, or asymmetry. A bridge with visible midspan sag exceeding 1/200 of the span length shows significant structural degradation.
  2. Inspect the approach. The road surface leading to the bridge may have settled, creating a step at the transition. Measure the step height. Steps exceeding 200 mm require approach grading or a ramp before crossing.
  3. Walk the bridge deck on foot before driving. Test deck condition by impact: stamp firmly at regular intervals. Sound deck produces a solid report; degraded deck sounds hollow or flexes visibly underfoot.
  4. Inspect the underside of the deck from the banks or from the water level if accessible. Look for material-specific degradation indicators (see below). The underside reveals conditions that are not visible from the deck surface.
  5. Inspect the bearing points where the bridge meets the abutments. Settlement, rotation, or displacement at the bearings indicates foundation or abutment movement.

Steel truss

The most common bridge type encountered on documented routes. Primary structural elements are the truss members (top chord, bottom chord, diagonals, and verticals). Inspect all visible members for corrosion, section loss, buckling, and connection integrity. Connections (gusset plates, bolts, rivets) are the critical inspection points. A single failed connection can compromise the entire truss. Section loss from corrosion is most common at the bottom chord (water accumulation) and at connections (moisture traps). If any truss member shows section loss exceeding 20% or any connection shows visible failure (missing bolts, cracked gusset plates, separated members), the bridge should be considered compromised.

Deck on steel truss bridges is typically concrete, steel grating, or timber. Assess the deck independently of the truss structure. A sound truss with a degraded deck requires deck repair or reinforcement before crossing.

Concrete beam

Concrete beam bridges carry load through reinforced concrete beams (girders) supporting a concrete deck. Inspect the beams from the underside. Key indicators: spalling on the beam soffit, exposed rebar, cracking patterns (longitudinal cracks along the bottom face indicate flexural overload or rebar corrosion; diagonal cracks near the supports indicate shear stress). If rebar is exposed and corroded, the beam has lost reinforcing capacity in that region. Concrete beams with corrosion-related spalling over more than 25% of the beam length should be considered compromised.

Concrete beam bridges are generally more durable than steel truss bridges in the absence of maintenance, because the concrete provides passive protection to the reinforcement. However, once the concrete cover fails and water reaches the rebar, degradation accelerates rapidly.

Timber

Timber bridges are less common on documented routes and are typically shorter span (under 20 m). The primary structural members are timber beams or stringers supporting a timber deck. Probe all accessible timber members with a pointed tool. Sound timber resists penetration; degraded timber yields. Pay particular attention to the bearing points where the beams rest on the abutments—this is where moisture accumulation and fungal degradation are most advanced. Timber bridges with beam degradation at the bearing points should not be crossed. Deck planks should be probed individually; replace or reinforce any plank that shows probe penetration exceeding 10 mm.

Suspension

Suspension bridges are uncommon on documented routes. Where encountered, the primary inspection points are the cables, the towers, and the anchorages. Cable inspection: look for broken wires (visible as protruding wire ends), corrosion (surface rust is cosmetic; deep rust with visible section loss is structural), and excessive sag. Tower inspection: assess for lean, cracking, and connection integrity at the saddle points where cables pass over the towers. Anchorage inspection: ensure the anchorage is stable and the cable attachment is intact. Suspension bridges are complex structures; conservative assessment is warranted. If any cable shows more than 5% wire breakage by visual count, the bridge should be considered compromised.

Field estimation of bridge load capacity is approximate. The following table provides conservative estimates based on bridge type and condition rating (see Structural Load Assessment for the condition rating scale).

Estimated safe vehicle mass by bridge type and condition
Bridge type Rating A (Sound) Rating B (Minor) Rating C (Moderate)
Steel truss, span <50 m 20,000 kg 12,000 kg 5,000 kg
Steel truss, span 50–200 m 15,000 kg 10,000 kg 4,000 kg
Concrete beam, span <30 m 25,000 kg 15,000 kg 6,000 kg
Concrete beam, span 30–100 m 20,000 kg 12,000 kg 5,000 kg
Timber, span <15 m 8,000 kg 4,000 kg 2,000 kg
Timber, span 15–25 m 5,000 kg 2,500 kg 1,000 kg
Do not cross any bridge rated D or F. These bridges have visible structural compromise and should be treated as impassable. Seek a ford or alternative crossing. Bridges rated C should be crossed at minimum speed (walking pace) with the vehicle centered on the deck. Stop immediately if unusual sounds (cracking, popping, grinding) or movement (vibration, deflection) are detected.
  1. Complete the pre-crossing inspection and assign a condition rating to the bridge.
  2. Confirm that the vehicle mass is within the estimated safe capacity for the bridge type and condition.
  3. Approach the bridge at walking speed. If there is a step at the transition, negotiate it slowly to avoid impact loading on the deck.
  4. Cross at constant speed, centered on the deck. Do not stop on the bridge unless necessary. Do not brake suddenly.
  5. One vehicle at a time. Do not allow a second vehicle on the bridge until the first has fully cleared.
  6. If the bridge shows unexpected behavior during crossing (unusual deflection, sounds, or movement), continue forward at steady speed. Stopping increases the duration of load application. Reversing adds dynamic loading from the direction change.

Assessment protocol developed from inspection of bridges encountered on all documented routes. Load capacity estimates are conservative field approximations, not engineering calculations. Condition-specific values have been validated against observed bridge performance under vehicle loading on documented routes.